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Pack Pilot

AI-Powered Packaging Matrix Generator

Pack Pilot is an AI-powered platform that automatically generates compliant packing matrices from customer and item attributes.

Eliminates manual errors, reduces rework costs, and accelerates production timelines.

6 Weeks
Timeline
$12,750
Fixed Investment
Phase 1
Core Foundation

The Current Packaging Matrix Challenge

Manual processes create delays, errors, and operational risk

1

Manual Matrix Creation

Account Services Team manually creates packing instructions for each customer/item combination

2

High Error Rate

Version inconsistencies and incorrect customer requirements lead to costly rework

3

Slow Turnaround

Clarification emails and manual lookups delay production schedules

4

No Standardization

Multiple matrix formats and scattered trim specifications create confusion across teams

Introducing Pack Pilot

AI-powered automation that eliminates manual packaging matrix creation

A unified platform where your team selects customer + item attributes and automatically generates customer-compliant packing matrices

✓

Automated Matrix Generation

Generate factory-ready packing matrices in under 15 minutes

✓

Centralized Rule Library

Single source of truth for customer requirements and trim specifications

✓

Error Elimination

Validated templates ensure correct customer rules are applied every time

✓

Future-Ready Foundation

Modular architecture ready for ERP integration and workflow expansion

What Phase 1 Delivers

Complete Pack Pilot implementation with training and support

1

Pack Pilot Application

Web-based guided workflow for Account Services Team

2

Customer Template Library

Pre-configured templates for each major retailer (Kohl's, Target, Hot Topic, etc.)

3

Trim Repository

Centralized database of hangers, tags, stickers, and packaging components

4

Matrix Composer Engine

Auto-populates validated instructions based on customer + category selection

5

PDF Generator

Exports standardized, factory-ready packing matrices

6

Training & Support

Team onboarding, documentation, and 30-day post-launch support

Acceptance Criteria

1

Reduce packaging matrix issue rate from 60% to 40% of matrices requiring clarification

2

Reduce average issue resolution time from 72+ hours to <24 hours per packaging matrix issue

3

Reduce email volume from 30+ emails to <10 emails per packaging matrix issue thread

Project Scope

Clear boundaries for Phase 1 implementation

In Scope

  • Pack Pilot UI (guided workflow interface)
  • Customer Template Library (base templates per retailer)
  • Trim Mapping Sheets (hanger types, stickers, tag placement)
  • Matrix Composer (structured matrix generation)
  • PDF Export Engine (factory-ready output format)
  • User Training & Onboarding (AST training and documentation)

Out of Scope

  • ERP Integration(Phase 2)
  • Automated Ticket Image Generation(Phase 2–3)
  • Vendor Portal for Factories(Phase 3)
  • Automated PO-Based Data Pulling(Phase 2)
Note: Out-of-scope items will be addressed in future phases

6-Week Implementation Timeline

Structured delivery with clear milestones

1
Week 1
Foundation
  • •Finalize customer rule sets
  • •Complete trim mapping data models
2
Week 2
Development
  • •Build Pack Pilot UI
  • •Develop template engine
3
Week 3
Integration
  • •Implement PDF generation
  • •Test across multiple retailers
4
Week 4
Testing
  • •End-to-end technical testing
  • •Quality assurance validation
5
Week 5
Deployment
  • •User acceptance testing
  • •Production deployment
6
Week 6
Launch
  • •Team training sessions
  • •Documentation delivery
  • •Go-live support

Pricing

Fixed-fee pricing with clear payment terms

$12,750

Phase 1 – Pack Pilot Core Implementation

Fixed Fee

Complete system architecture
6 core functional components
Full implementation & testing
Training & documentation
30-day post-launch support
All source code & IP transfer

Payment Terms

  • •50% upon SOW execution
  • •50% upon Phase 1 delivery & acceptance

Future Expansion Roadmap

Phase 1 establishes the foundation for end-to-end automation

Build toward a unified AI operations platform that automates product packaging, trim selection, labeling, and vendor compliance across your entire supply chain.

Phase 2

ERP Integration & Data Automation

  • Direct integration with Bioworld's ERP system
  • Automated PO-based data pulling
  • Real-time inventory sync
  • Vendor compliance validation
Phase 3

Advanced Automation & Vendor Portal

  • Automated ticket image generation
  • Factory-facing vendor portal
  • Workflow analytics dashboard
  • Multi-site deployment
Modular architecture enables seamless phase expansion